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Customized 1460 C 220kg/m³ Furnace Lining Thermal Insulation Aluminum Silicate 1500 Chrome Ceramic Fiber Modules for Sale
| MOQ: | 1roll |
| Price: | Negotiable |
| Standard Packaging: | Woven Bag |
| Delivery Period: | 7-10days |
| Payment Method: | L/C,D/P,T/T,Western Union |
| Supply Capacity: | 1000 rolls/week |
1460 ceramic fiber modules
,220kg/m³ furnace lining insulation
,1500 chrome ceramic fiber modules
Customized 1460°C, 220 kg/m³ furnace lining thermal insulation aluminum silicate 1500 chrome ceramic fiber modules are engineered for high-temperature industrial applications. These modules are processed from corresponding ceramic fiber needled blankets on specialized machinery, tailored to the specific structure and dimensions of each module.
The superior performance originates from their innovative construction. The controlled compression of individual ceramic fiber sheets ensures optimal density, maximizing resistance to heat flow while maintaining structural integrity. These modules are securely fixed using specialized anchors to studs in the steel board of industrial furnaces.
Leadsun ceramic fiber modules represent the pinnacle of high-temperature insulation, engineered to deliver the highest insulating value achievable within ceramic fiber materials. To ensure a seamless, joint-free lining after installation, precise proportional reduction is maintained during processing to account for varying expansion rates of the ceramic fiber folded modules. This unique design creates a dense, seamless lining with no through-joints, effectively eliminating the direct paths for heat leakage common in traditional brick or blanket systems.
| Item | Standard | H Pure | Zirconium |
|---|---|---|---|
| Al2O3 (%) | ≥44 | ≥45 | ≥34 |
| SiO2 (%) | ≥52 | ≥54 | ≥50 |
| Fe2O3 + TiO2 (%) | ≤1.0 | ≤0.5 | ≤0.5 |
| ZrO2 (%) | — | — | ≥15 |
| Classification Temperature (°C) | 1260 | 1260 | 1430 |
| Working Temperature (°C) | 1050 | 1100 | 1350 |
| Density (kg/m³) | 220 | 220 | 220 |
| Linear Shrinkage after Heating (%) @24 hours | ≤2.5 (1000°C) | ≤2.5 (1100°C) | ≤3.5 (1350°C) |
| Thermal Conductivity (W/m·K) @400°C | 0.09 | 0.101 | 0.118 |
- Lower heat storage and reduced fuel costs
- Multiple anchor system options for versatile installation
- Lightweight lining design reduces structural steel requirements
- Fast and easy installation process
- Ceramic Industry: Continuous and batch kilns; door linings; low mass kiln cars; glazing and porcelain furnace linings
- Power Generation: Heat recovery steam systems; boiler insulation; duct lining; stack linings
- Refining and Petrochemical: Ethylene furnace roof and walls; boiler linings; pyrolysis furnace lining
- Steel Industry: Ladle pre-heaters and covers; heaters and reformer lining; heat treat furnaces
Ceramic fiber module installation in industrial furnace
Close-up view of ceramic fiber module structure
Ceramic fiber module anchor system detail
Industrial furnace lining with ceramic fiber modules
Ceramic fiber module manufacturing process
High-temperature resistance testing of ceramic fiber modules
Selection depends on the maximum operating temperature, thermal cycling frequency, and chemical atmosphere. Please provide your design specifications for a tailored recommendation.
We offer a range of bio-soluble (low-bio-persistence) fibers that meet international health and safety standards for handling and usage.
Yes, we provide vacuum-formed custom shapes, blocks, and modules based on your CAD drawings to ensure a perfect fit for your equipment.
